Rogers PCB UK | RF Circuit Boards of High Frequency
PCB Company UK manufactures Rogers and other low-loss printed circuit boards for RF, microwave and high-frequency electronic designs. These material systems are used when dielectric stability, insertion loss, controlled impedance and thermal behaviour are important to signal performance.
We support Rogers-based and hybrid Rogers/FR-4 constructions for engineers working on telecommunications, RF modules, antennas, radar, high-speed communications and other frequency-sensitive applications. Material selection, stack-up and trace geometry should be reviewed together because the electrical result depends on the complete transmission-line structure, not the laminate name alone.
PCB Design at High Frequencies
The design factors of high-frequency circuits consist of adequate stack-up planning, routing of the signals, and the choice of the material to use to acquire the required performance and signal transmission. Our design engineers collaborate with customers to maximize the material selection and other design parameters to achieve or surpass electrical and thermal design criteria.
PCB Design support includes:
- Dielectric constant (Dk) and dissipation factor (loss tangent) analysis.
- Controlled impedance, trace modeling, and impedance control.
- Checks on the material compatibility of various thermal expansion coefficients.
- Hybrid stack-ups (mixed dielectric and Rogers + FR-4).
Regardless of whether the project is LTE base stations, radar modules, or IoT transceivers, our own design and technical team assists you to jump through the design, prototype, and manufacturing in a short time.
Rogers PCB vs Standard FR-4
Standard FR-4 is suitable for a large range of electronic products, but high-frequency designs may need tighter control of dielectric properties and lower loss. Rogers materials are selected when the signal path, operating frequency and loss budget justify a specialist laminate. Hybrid stack-ups can combine Rogers material in RF-critical layers with FR-4 in other parts of the construction where the design allows it.
The final choice should consider dielectric constant, dissipation factor, copper profile, laminate thickness, thermal expansion, fabrication route and controlled-impedance targets.
The Benefits of Rogers PCB Materials
Rogers laminates are among the most popular high-frequency PCB materials, and they possess very stable dielectric properties, low dissipation factor, and good signal stability. Although FR-4 is widely used in prototyping and lower-frequency digital PCBs, Rogers materials are designed to ensure consistency in electrical performance at microwave and RF frequencies, with design requirements being much more stringent and a few decibels potentially meaning a lot.
The most typical Rogers substrates are:
Rogers 4003C – a cheaper high-frequency laminate that offers a balance between performance and process compatibility and manufacturability of RF and antenna designs.
Rogers RO4350B – a popular high-frequency circuit board material with very high thermal stability and electrical performance over a large frequency range.
Rogers RT/duroid and several other ultra-low loss laminates are utilized in satellite, radar, aerospace, and defense.
By choosing the appropriate high-frequency PCB material, designers and engineers can obtain:
- Enhanced signal integrity and controlled dielectric loss tangent.
- Reduced loss during insertion and enhanced return loss to transfer power.
- Signal-sensitive trace stability Control impedance Signal sensitivity Signal-sensitive trace stability
- Improved reliability, repeatability, and high-speed design.
Rogers PCB Manufacturer / Fabricator in the UK
PCB Company, an established manufacturer of PCBs in the UK, offers a variety of high-performance multilayer and hybrid laminate circuit board solutions tailored to specific frequency ranges and end markets. We possess in-house design and manufacturing capabilities ranging from prototyping to large-scale manufacturing.
Our capabilities include:
- Multilayer, up to 12-layers or more, with Rogers and FR-4 combinations.
- Control of tight signal critical traces impedance.
- HDI Laser-drilled microvias and plated through-holes.
- Repeatable signal-to-signal electrical performance at GHz frequencies through controlled dielectric height between signal layers.
- Manufacturing processes that are lead-free and comply with RoHS standards to achieve all the international quality standards.
We are a Rogers PCB fabrication specialist and uphold quality and consistency with automated optical checks, cross-section verification, and RF validation of all high-frequency boards.
Multiple Industry Sectors
Rogers high-frequency PCBs are manufactured by us in a wide variety of industry applications that demand high stability at high speeds and RF design:
- Telecommunications: RF modules, antennas, base stations, and signal transmission and reception filters.
- Aerospace and Defense: radar systems, navigation electronics, satellite communication boards, and other consumer and industrial electronics with constant dielectric response.
- Automotive: ADAS, radar sensors, advanced safety systems, in-vehicle infotainment, and automotive electronics.
- IoT and wireless connection: smart meter, gateway, and wireless sensors designed with PCBs that are small, lightweight, and low-loss.
- Medical and industrial electronics: RF measurement equipment and imaging equipment, which need to operate at higher frequencies.
- Medical machines: numerous medical and industrial uses of consumer and industrial electronics.
The fact is that the number of applications to Rogers high-frequency PCBs is limited only by the requirements of the project and financial means. We deal with small and big companies, big and small batches, and offer custom fabrication and prototyping services at competitive rates.
Rogers 4003C and RO4350B PCB Manufacturer
Rogers high-frequency laminates, such as Rogers 4003C and Rogers RO4350B, are some of the most frequently used laminates in PCB design and fabrication and find extensive application in a multitude of different electrical designs. Both of these materials are popular for a reason, and it is better to learn the main differences between them to make a serious choice in your design.
Advantages of selecting Rogers 4003C PCB manufacturer:
- Best suited to RF and microwave products with lower cost.
- Extremely good mechanical stability and low moisture uptake.
- May be manufactured with the same manufacturing techniques as FR-4 PCBs.
Advantages of Rogers RO4350B circuit boards:
- Constant maximum frequency range to 40GHz.
- Tight stability, low dielectric constant tolerance (±0.05)
- High power and continuous operation are excellent at temperature.
We manufacture, prototype, and assemble (end-to-end) both Rogers 4003C and RO4350B boards at PCB Company UK.
Fabrication, All the Way to Assembly PCB Services
Besides the supply of materials, our PCB services also encompass all fabrication, PCB assembly, and testing services of Rogers and Rogers + FR-4 hybrid boards. We cover the following end-to-end service:
- Premium Rogers laminates (4003C, RO4350B, RT/duroid, etc.) PCB fabrication.
- SMT assembly of low and high volume production runs.
- Full turnkey PCB assembly, sourcing, and quality control of components.
- RF performance verification and design verification.
Being a leading RF and microwave PCB manufacturer and supplier in the UK, we will assist your projects up to dispatching them on time, every time.
Compliance, Standards of Quality, and Reliability
PCB Company UK conforms to all IPC, UL, and RoHS quality standards in all its Rogers PCB fabrication and manufacturing processes, and our manufacturing facilities have been established to adhere to stringent quality standards at every manufacturing process step, such as laminate selection and inventory control, finding components, assembly, and final inspection, to maintain signal stability and dimensional accuracy.
We use our automated optical inspection (AOI) systems, laser profiling, and impedance testing to ensure every circuit board is functioning as anticipated in high-frequency designs.
Request a Quote!
PCB Company UK has the end-to-end experience and the flexibility of materials required to support your specifications, whether your project requires Rogers PCB fabrication in the UK, or bespoke RF and microwave boards, or hybrid multilayer PCB designs.
Get a quote now, or call our group of technical engineers and find out what you need and how it can be designed to meet your requirements. Our engineers will be glad to assist you with the appropriate solutions that are more precise, more performance, and value-based.